System Design

1. System Introduction

 This system is used for Gas Cylinder testing ,generally test longitudinal defects , transverse defects and wall thickness of the main gas cylinder tube and both carved sides .

 2.Testing object: High pressure gas cylinder tube

 3.Testing material : Carbon steel、30CrMo、35CrMo、34CrMo4、37Mn

 4. Testing speed : 0-8m/min

 5. Testing model : Gas Cylinder rotated ,probes move and scan right and left

 6. Testing Standard :

ISO9809-1-2010  Gas cylinders -- Refillable seamless steel gas cylinders -- Design, construction and testing

ISO 9303:1989---- Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes —Full peripheral ultrasonic testing for the detection of longitudinal imperfections

ISO 9305:1989---- Seamless steel tubes for pressure purposes — Full peripheral ultrasonic testing for the detection of transverse imperfections

ISO 6406:2005  Gas cylinders -- Seamless steel gas cylinders -- Periodic inspection and testing

Real picture 1: Panorama sketch of gas cylinder ultrasonic testing

Real picture 2 : Testing parts

CaCan test longitudinal defects , transverse defects and wall thickness of the main gas cylinder tube and both carved sides according to the customer’s requirement 

Gas cylinder and seamless tube manufacturers

Digital Multi-channel Ultrasonic detector

 Gain: 0-100dB,step 0.1dB
Detection channels: 4-64 channel
 Operation mode :Single probe transmitter and receiver, dual probe transmitter and receiver
Scan mode:A、B、C type scan
 Surplus Sensitivity :≥50dB
 Resolution :≥26dB
 Dynamic range: ≥30dB
 Scan range（steel longitudinal wave）: 0~6000mm
 Frequency range:0.5~20MHz
 Repetition frequency: 100Hz~10KHz adjustable
 Vertical linearity: ≤5%
 Horizontal linearity: ≤1%
 Gate setting: Each channel has three gates, alarm gate, tracking gate, self locking gate
 testing conditions and flaw wave form  Quantity unrestricted，invocation，wave replay、wave communicate、wave print
Test report: Automatic generate（WORD 、EXECL）
Parameter storage: Detection state parameters、echo pattern、DAC curve and remark information etc.
Clock Type: Inner, outer CLOCK
Encoder: 50-1024 (Optional)
Detector mode: positive, negative, bi-directional, radio frequency (RF)
Peak memory: Can choose echo peak memory display，background  peak wave can be in a different color represents.
SA、PA、RA、%: Real-time display