System design
1 Introduction
This off-line eddy current detecting equipment is used in high accuracy flaw testing for workpiece that already be finished.
Automatic testing procedure: Using up-loading system, via roller way, the workpiece was sent to the eddy current detecting area, through magnetic saturation, probe, and demagnetization device, finally the off-loading system. Meantime it can automatically alarm, mark, sort according to the testing result.
2 Tested object: tube, bar, profiled bar
3 Tested material: carbon steel, stainless steel, copper, aluminium, titanium etc. different kinds of nonferrous and ferrous metals.
4 Testing speed: 0-100m/min
5 Testing mode: off-line flaw detecting
6 Testing Standard: GB/T 7735-2004
GB/T 11260-2008
YB/T 4083-2000
GB/T 11260-2008
YB/T 4083-2000
Sample 1. Eddy current panorama (up-loading system, testing area, sorting system)
Eddy current testing system—up-loading system
Testing area
Automation control system
1.High testing speed.
2. Instruments and mechanical system are completely designed and produced by IDEA company, with high stability and accuracy.
Tubes with small/middle diameter, such as seamless steel tube, longitudinal welded pipe, titanium tube etc.
Metallurgy, machinery, such as steel bar, precision light bar, high-speed tool steel rods etc.
Large diameter thin-walled seamless tube
Digital Eddy current detector
＊ Detection channesl: 2 (can be extended to multi-channels)
＊ Frequency range: 50 Hz～10 MHz，continuously adjustable
＊ On-time provide signal playback of the defects, and inkjet marking, the marking position and length is adjustable
＊ Marking accuracy: ≤±50mm
＊ Gain: 0 dB ~ 99 dB, continuously adjustable, the work of each file 0.1dB step
＊ Leaving-out rate: ≤0% mistake rate: ≤1%
＊ Phase: 0 ~ 359 °, continuously adjustable, continuously adjustable, precision 1 ° ;
N Ratio: ≥10dB
＊ Delayed hardware output alarm, real-time hardware output alarm
＊ Automatically form the testing report (including testing quantity, qualified and unqualified number)
＊ Automatically record and display the number and the position of defects.
＊ Charging power supply: 180-240V（－20％ ～ ＋20％）50HZ±10%
Environment tem. -20—55℃；Environment humidity: ≤85%
＊ Gain ratio: （X/Y）0.1～10.0
＊ Fast digital / analog electronic balance
＊ Resection function for end socket and tail end signal
＊Digital Filtering: High-pass frequency (0Hz ~ 2000Hz), low-pass frequency (0Hz ~ 2000Hz)
＊ Stability: 8 hours ≦2dB
＊ Non-amplitude, unsymmetrical phase alarm region setting
＊ Various display: impedance, time base display
＊ Acousto-optic alarm output
＊ Delayed、fixed length mark
＊ Multi-mode inside and outer clock
＊ Mass storage of various test procedures and test data
＊ Eddy current testing signals playback, and the defects amplitude, phase and digital value measurement
＊ Display modes: solid line and blanking display
＊ English and Chinese operating languages, on-line help
Rectangular coordinate system and polar coordinates background for choices
